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Author: Elizabeth Rizzo

Why Do Roof Coatings Peel When Applied Over Existing Silicone Roof Coatings?

Roof coatings often peel when applied over existing silicone roof coatings because silicone creates one of the most difficult roofing surfaces for new coatings to bond to long term.

Many building owners are told that a roof can simply be cleaned and recoated when it begins showing signs of age. While that may be true for some roofing systems, silicone coatings can create a very different situation. Once silicone has cured, its surface characteristics make it challenging for many coating products to achieve a reliable bond. Even when a new coating initially appears successful, adhesion problems can develop years later as the roof expands, contracts, and weathers.

Understanding why this happens can help property owners make better decisions before investing in another coating project.

How Silicone Roof Coatings Differ From Other Roof Coatings

Silicone roof coatings are designed to create a waterproof membrane over an existing roof surface. One of their primary advantages is resistance to ultraviolet exposure and standing water.

Unlike some coating materials that become brittle after years of sun exposure, silicone generally remains flexible and weather resistant. This durability is one reason silicone became popular in certain roofing applications.

However, the same properties that help silicone resist weathering can create problems during future restoration projects. Once cured, silicone naturally resists adhesion. In simple terms, many products do not like sticking to it.

That becomes a major concern when the roof reaches the point where restoration or recoating is needed.

Why New Coatings Struggle to Bond to Silicone

Most roof coatings depend on adhesion to perform properly.

When a new coating is installed, it must form a strong bond to the surface below. If that bond is weak, the coating may eventually separate from the roof system.

Silicone creates challenges for both mechanical and chemical adhesion. Even after cleaning, pressure washing, and surface preparation, the existing silicone remains a difficult substrate for many products.

The roof may look excellent immediately after completion. In some cases, the coating performs well for months or even years. The problem is that weak adhesion often reveals itself slowly.

As the roof experiences daily temperature changes, the bond between the new coating and the silicone surface is repeatedly stressed. Eventually, lifting, peeling, bubbling, or widespread coating separation can occur.

The failure is often not the new coating itself. The failure occurs at the bond line between the new coating and the existing silicone.

Why This Creates a Long-Term Problem for Building Owners

The challenge is not simply that silicone can be difficult to recoat.

The bigger issue is that future restoration options become more limited.

With many traditional coating systems, a contractor can clean the roof, repair damaged areas, and install a new coating system when the existing coating reaches the end of its service life.

Silicone roofs often require additional preparation, specialized products, adhesion testing, and careful evaluation before another coating can be installed. Even then, the success of the project still depends on maintaining a reliable bond to the existing silicone surface.

This is why many building owners are surprised when they discover that restoring a silicone roof can be more complicated and expensive than expected.

Surface Contamination Makes Adhesion More Difficult

Roofs collect contamination throughout their service life.

Dust, dirt, pollen, pollution, oils, and other airborne contaminants gradually accumulate on the roof surface. In Arizona, dust alone can become a significant issue.

Although pressure washing removes much of this contamination, achieving a perfectly clean surface can be difficult. Even small amounts of residue may interfere with adhesion.

Because of this, manufacturers often require extensive cleaning procedures, adhesion testing, and specific preparation methods before approving a coating application over existing silicone.

Proper preparation is critical, but preparation alone does not change the underlying characteristics of silicone.

Can Abrasion Solve the Problem?

Some contractors attempt to improve adhesion by mechanically abrading the silicone surface.

The goal is to roughen the roof and create additional profile for the new coating to grip. While this process can improve adhesion in some situations, it is not always a complete solution.

The effectiveness depends on factors such as roof age, contamination levels, coating condition, weather exposure, and product compatibility.

Large commercial roofs can also be difficult to abrade consistently. Areas that receive less preparation may become future failure points.

For this reason, abrasion is generally viewed as one part of the preparation process rather than a guaranteed solution.

Why Roof Movement Exposes Adhesion Problems

All roofs move.

In Arizona, roof surfaces regularly experience extreme temperature swings. During the day, roof temperatures can become exceptionally hot. At night, temperatures drop significantly.

This daily cycle causes roofing materials to expand and contract.

When adhesion is strong, the coating system moves with the roof. When adhesion is weak, those movements place stress on the bond line between materials.

Over time, repeated movement can cause the new coating to separate from the silicone beneath it.

This is why some recoated silicone roofs appear successful at first but begin showing peeling or lifting years later.

Are Primers a Permanent Solution?

Primers are frequently used when coating over silicone roofs.

These products are designed to improve adhesion between the existing silicone and the new coating system. In some situations, primers can improve performance significantly.

However, primers do not eliminate the underlying challenge.

The roof still depends on maintaining a bond to the existing silicone surface. Surface contamination, improper preparation, compatibility issues, environmental conditions, and installation variables can all influence long-term performance.

This is why experienced contractors often perform adhesion testing before recommending a coating-over-silicone restoration project.

Testing helps determine whether the proposed system is likely to perform as intended on that specific roof.

What Peeling Usually Looks Like

Peeling rarely appears all at once. In many cases, building owners first notice lifting edges around seams, drains, penetrations, or other areas where movement and stress are concentrated.

Small blisters may develop. Sections of coating can begin separating from the underlying silicone. As the problem spreads, larger portions of the roof may lose adhesion.

Once widespread peeling develops, spot repairs are often no longer the most effective solution.

At that stage, building owners typically need to evaluate larger restoration options.

Alternatives to Recoating Over Silicone

When a silicone roof begins showing signs of failure, building owners generally have three options.

The first option is to attempt another coating application over the existing silicone using extensive preparation, adhesion testing, primers, and compatible products.

The second option is complete roof replacement. While replacement provides a new roofing system, it is often the most expensive solution available.

The third option is to install a restoration system that creates a separation layer between the existing silicone surface and the new waterproofing system.

At MBM Roofing & Coating, this is often accomplished using our Membrane Fiberglass System. Rather than relying entirely on direct adhesion to the existing silicone surface, the fiberglass reinforcement creates a new layer that can help address many of the challenges associated with aging silicone roofs.

The best solution depends on the condition of the roof, the extent of existing failures, and the owner’s long-term goals.

Evaluating a Silicone Roof Before Making Repairs

Not every silicone roof should be treated the same way. Before recommending any restoration strategy, the roof should be inspected for adhesion issues, trapped moisture, structural concerns, contamination, existing coating thickness, cracking, and overall condition.

A roof that appears acceptable from the ground may have underlying conditions that affect the success of future repairs or restoration work. Proper evaluation helps determine whether recoating, restoration, or replacement is the most appropriate path forward.

Conclusion

Roof coatings peel when recoated over existing silicone roof coatings because silicone creates one of the most difficult surfaces for new materials to bond to reliably over the long term. While cleaning, abrasion, primers, and adhesion testing can improve adhesion, they do not eliminate the underlying challenges associated with cured silicone.

If your silicone roof is showing signs of peeling, lifting, bubbling, or coating failure, it is important to have the roof evaluated before investing in another coating application. The right solution depends on the condition of the roof, the extent of the existing damage, and your long-term goals for the property.

At MBM Roofing & Coating, we help property owners evaluate aging silicone roofs and understand all available restoration options. In many cases, our Membrane Fiberglass System can provide an alternative to repeated recoating attempts or the expense of a full roof replacement. If you’re experiencing problems with a silicone roof, contact MBM Roofing & Coating to schedule an inspection and learn which restoration option is best suited for your roof.

Frequently Asked Questions

Can a silicone roof be recoated?

Technically, some contractors attempt to recoat silicone roofs using specialized primers and preparation methods. However, silicone is one of the most difficult roofing surfaces for new coatings to bond to reliably over the long term. Because adhesion failures can occur years after installation, many building owners experience peeling, lifting, or coating separation after a recoat.

At MBM Roofing & Coating, we do not simply apply another coating over an existing silicone roof. Instead, we inspect the roof and discuss whether our Membrane Fiberglass System may be a suitable restoration solution for the specific condition of the roof. Factors such as the extent of coating failure, moisture intrusion, structural condition, and the overall integrity of the roof all play a role in determining whether the system is a good fit.

Why is silicone difficult to coat over?

Silicone naturally resists adhesion. While this property helps silicone resist weathering and moisture, it also creates challenges when another coating is applied over it. Even after cleaning and surface preparation, many coatings struggle to achieve a long-term bond to cured silicone.

This is one of the primary reasons silicone roofs can develop peeling or adhesion-related failures when they are recoated.

Does pressure washing solve silicone adhesion problems?

No. Pressure washing is an important part of roof preparation because it removes dirt, dust, and surface contaminants, but it does not change the characteristics of cured silicone.

Even a clean silicone roof can still present adhesion challenges for new coatings. That is why the condition of the roof and the restoration approach should be carefully evaluated before any work begins.

What are the signs that a silicone roof recoat is failing?

Common warning signs include peeling coating, lifting edges, bubbling, blistering, and sections of coating separating from the surface below. These problems often begin around seams, penetrations, drains, or areas exposed to significant movement and weathering.

If you notice any of these conditions, it is important to have the roof inspected before the problem worsens and exposes additional areas of the roof system.

What options do I have if my silicone roof is failing?

Many property owners assume their only option is a complete roof replacement. Depending on the condition of the roof, that may not be necessary.

At MBM Roofing & Coating, we often recommend our Membrane Fiberglass System for roofs with existing silicone coatings. Rather than relying on a new coating to bond directly to the silicone surface, the system creates a separation layer that helps overcome the adhesion challenges associated with silicone roofs.

The best solution depends on the condition of the roof, which is why a professional inspection is always recommended.

Do I need a roof replacement if my silicone roof is peeling?

Not necessarily. While some roofs may require replacement, others may qualify for restoration solutions that can extend the life of the existing roof.

The only way to know which option is appropriate is through a thorough roof inspection. Factors such as moisture intrusion, structural condition, coating failure, and overall roof condition all influence the recommendation. At MBM Roofing & Coating, we help property owners understand all available options before making a decision.

Why does MBM Roofing & Coating use a Membrane Fiberglass System on silicone roofs?

Silicone roofs present unique restoration challenges because many coatings struggle to achieve reliable long-term adhesion to cured silicone. Our Membrane Fiberglass System is designed to create a reinforced separation barrier between the existing silicone roof and the new waterproofing system.

This approach allows us to restore many silicone roofs without relying solely on direct coating-to-silicone adhesion and without immediately resorting to a full roof replacement.

Do Roof Coating Bubbles Mean Water Was Trapped Underneath?

If you’ve noticed bubbles, blisters, or raised areas forming on a flat roof coating system, you’ve probably heard the most common explanation in the roofing industry:

“Moisture got trapped underneath the coating.”

While trapped moisture can occasionally contribute to roofing problems, it is far from the only cause of bubbling roof coatings, and in many cases, it’s not the primary cause at all.

In Arizona especially, blistering flat roofs are often related to a combination of:

  • Attic pressure
  • Poor ventilation
  • HVAC air leakage
  • Expansion and contraction
  • Underlying roof movement
  • Multiple coating layers reducing roof breathability over time

Understanding what actually causes roof coating bubbles matters because the wrong diagnosis can lead to:

  • Unnecessary repairs
  • Repeated coating failures
  • Wasted money
  • Unrealistic warranty expectations

Here’s a deeper look at why flat roof coatings blister, what’s cosmetic versus structural, and when bubbling may indicate a larger roofing issue.

What Is Roof Coating Blistering?

Roof coating blistering occurs when sections of the coating membrane lift and form visible bubbles or raised pockets across the surface. These can range from small, isolated bumps to large, widespread areas that affect entire sections of a roof.

On flat roofs, blistering often shows up on older systems that have been recoated multiple times or roofs that already had underlying issues before the latest coating was applied. In some cases, the bubbles remain unchanged for years. In others, they eventually dry out, crack open, or begin peeling, leading to more serious problems.

The key distinction is that not all blistering behaves the same way. Some is purely cosmetic, while other cases signal deeper issues within the roofing system. If your roof bubbled for the previous company’s application, simply recoating your roof alone will not fix the issue that caused the bubbling to occur in the first place.

On flat roofs, blistering is especially common on:

  • older recoated roofs
  • roofs with poor ventilation
  • roofs with multiple existing coating layers
  • roofs with previous repair systems underneath

The Common Myth: “There Was Water Under the Coating”

One of the most widely repeated explanations for roof blisters is that the contractor coated over moisture that became trapped underneath. While this idea sounds logical, it doesn’t fully reflect how modern coating systems actually work.

Most acrylic roof coatings are water-based by design. They contain water during application and are formulated to cure properly as that moisture evaporates. In many spray applications, additional water may even be introduced during installation. Because of this, the presence of moisture alone doesn’t explain why bubbles would appear long after the coating has cured.

In reality, blistering is more often tied to pressure and movement within the roof system itself. When air or heat builds up beneath the surface and cannot escape properly, it creates upward force against the coating—resulting in visible bubbles.

One of the Biggest Causes: Trapped Air Pressure from the Building

Many flat roofs constantly “breathe.”

This is particularly true in Arizona buildings where temperatures swing dramatically between day and night. Attics can become extremely hot, especially in our hot summers. Your HVAC system often runs continually to keep temperatures down, and attic spaces can become extremely hot. In many of our homes and commercial building in the Tucson area, the HVAC ductwork runs through these attic spaces beneath the roof structure. Over time dctwork develops leaks, air escapes into the ttic, and pressure build up underneath the roofing system. That trapped air naturally tries to escape upward.

If the roof has limited ventilation, multiple coating layers, aging seams, or reduced permeability, then the escaping air may push upward against the coating, creating visible bubbles or blisters. This is one reason bubbling can become worse after additional recoats are added over the years.

Why Multiple Roof Coatings Can Increase Bubbling

Every additional coating layer changes how a roof system breathes and expands. While coatings are designed to protect and extend the life of a roof, layering them over time changes how air moves through the system. As your coatings get layered over time, they thicken and the flexibility changes. This can trap pressure more easily and reduce the roof’s ability to release internal air movement. This increases the likelihood that bubbles will form, especially in older roofs that already have underlying ventilation issues.

This is one reason why some roofs seem to develop more blistering after each additional coat. The coating itself isn’t necessarily failing. Instead, the system beneath the roof coating is becoming less able to accommodate pressure changes.

Poor Ventilation Can Make Blistering Much Worse

Ventilation plays a major role in flat roof performance. When airflow is restricted, heat and pressure build up within the attic space, intensifying the stress placed on the roofing system.

In Arizona’s extreme temperatures, roofing systems may experience constant thermal expansion during the heat of the day followed by contraction during the cold temperatures overnight. This constant expansion and contraction cycle causes materials to shift repeatedly. Over time, that movement can weaken seams, stress coatings, and create conditions where blistering becomes more likely.

If ventilation is poor, the roof has fewer ways to release heat and pressure, and the result often shows up in the form of bubbles across the coating. Bubbles may become larger or appear more frequently.

This is especially common on older roofs with aging insulation and attic airflow issues.

Underlying Roof Defects Can Also Contribute

Sometimes blistering is connected to conditions beneath the visible coating layer.

Older roofs often contain hidden defects such as minor seam separations, small cracks, or previous repair areas that are no longer stable. Even if these issues were covered during a prior coating, they can continue to move over time. That movement eventually transfers upward, creating weak points where bubbles form.

This is why some roofs continue to develop blistering even after repairs are completed. The visible problem may have been addressed, but the underlying cause remains active within the system. Contractors may scrape, repair, and recoat visible blisters, only to see them reappear later because the underlying roof system is still moving.

Are Roof Coating Bubbles Dangerous?

Not necessarily. In many situations, blistering is largely cosmetic and does not immediately affect the roof’s ability to keep water out. Some roofs with bubbling can continue to perform for years without leaks.

The problem happens when blisters begin to deteriorate. As they age, they may dry out, become brittle, and eventually crack open. If someone steps on a dried bubble it can also break open. Once that happens, the protective barrier is compromised, and water can begin to penetrate the roof coating. You can imagine how much of a problem that can become if the monsoons hit!

We recommend that even cosmetic blistering should be evaluated periodically to ensure it doesn’t develop into a more serious issue.

Why Some Contractors Avoid Bubbling Roof Coatings

Bubbling and blistering roofs can become difficult long-term maintenance projects, especially for older roofs where multiple layers of coating exist underneath, ventilation issues may still be unresolved, or the roof structure itself contributes to movement and shifting. Even after repairs are completed, bubbles may return or new ones may form in other areas over time. Because of these ongoing factors, customer expectations can become difficult to manage if unrealistic promises are made about permanent results.

For that reason, we want to be completely honest and transparent upfront. While we can scrape as many bubbles as we can, and sometimes there thousands, they are likely going to return. Therefore, bubbling conditions are not covered under our warranty due to the unpredictable nature of these problems and the many underlying causes that may continue to affect the roof after repairs are made. It is important that customers understand these limitations and the potential long-term implications before moving forward. Our goal is to provide clear communication and realistic expectations rather than making guarantees that cannot responsibly be promised.

Signs a Blistering Roof Needs Professional Evaluation

Blistering should always be monitored, but certain changes indicate it’s time for a professional inspection. Call our team for a professional roof inspection if you notice:

  • Blisters growing rapidly
  • Soft spots beneath bubbles
  • Cracking or splitting blisters
  • Peeling coating
  • Exposed substrate
  • Recurring leaks
  • Ponding water near blisters
  • Widespread roof movement

A thorough evaluation can help determine whether the problem is cosmetic, repairable, or part of a larger system failure.

The Bottom Line on Blistering Flat Roofs

Roof coating bubbles are far more complex than the simple “trapped water” explanation many homeowners hear.

Some blistering is purely cosmetic, while other cases signal deeper concerns that require more advanced solutions. The key is identifying the true cause before attempting repairs. Without that understanding, even well-intentioned fixes can fail, leading to repeated issues and unnecessary costs.

If you’re dealing with blistering or bubbling on your roof and aren’t sure what it means, it’s worth having it looked at before it turns into a bigger issue.

We’re happy to take a look, explain what’s going on, and help you understand your options so you can make the right decision for your home or building. Give our owner Manny a call today to schedule a roof inspection and quote at (520) 260-4707.